Hot dip galvanizing is often specified in highly corrosive or repeated wash down applications. Common applications would be food processing facilities and chemical processing facilities. Preparing for the hot dip galvanizing process the equipment is built, tested then dismantled and sent to the galvanizer in sub-assemblies. The sub-assemblies are first dipped into an acid solution for cleaning, once cleaned dipped into a hot (approximately 850 degree) molten zinc galvanizing solution. The extrem... Read More
Auto Return is only available on hydraulic dock levelers. When the truck is backed into position and the trailer doors are open the dock attendant cycles the dock leveler. The dock leveler deck raises, the lip extends, the dock leveler is then lowered and the extended lip is positioned on the truck bed. When the truck is loaded / unloaded typically the dock attendant would cycle the dock leveler into the closed, stored position. If there is no dock attendant available the truck driver departs, t... Read More
Although vertical storing dock levelers are initially more expensive they can actually be more cost effective in the long run depending on the application. Vertical storing dock levelers are more energy efficient because when they are in the stored position with the overhead door closed the chance of energy loss is minimized. Vertical storing dock levelers also reduce the risk of vermin entry which is very important in any food industry. Dock seals definitely help eliminate energy loss but canno... Read More
When properly specified a declined dock area can be sealed just as effective as if it was a level approach. First you determine the percentage of decline at the loading dock area, this is done by calculating the amount of rise over 50’ from the front of the dock area. For example let’s say the percentage of decline is 4 percent. For a proper seal start with 4”-6” of dock seal projection beyond the face of the dock bumper at the bottom of the side pads. Now deduct 1” of projection at th... Read More
The majority of vehicle restraints are fastened directly to the face of the foundation wall. In some cases the foundation wall will not withstand the forces to hold the vehicle restraint in position such as a concrete block wall or a brick wall. In new construction with the concrete pre cast (tilt up) wall the contractor often specifies that nothing is to be bolted to the face of the wall. To address a vehicle restraint installation that cannot be attached to the foundation wall Pentalift has de... Read More
Flaps or as they are commonly referred to as “wear pleats” extend the life of a compression style dock seal. With the truck backed into position there should be 4” -6” of dock seal foam compression, this amount of compression provides the best seal. As the truck is loaded or unloaded it is natural for the truck bed to move up and down. The trucks up and down movement has an abrasive effect on the front of the dock seal side pads, the wear pleats provide an outer layer of protection that ... Read More
Compression, with foam pad dock seals the amount of compression is very important. Too little compression results in not enough of a sealing factor, too much compression puts excess pressure on the building wall and causes premature failure of the dock seal. It’s very easy to calculate the correct amount of dock seal compression; measure from the wall the dock seal will be installed on to the face of the dock bumper and add 4”– 6”. 4”-6” of dock seal projection beyond the face of the... Read More
When selecting a dock lift, you want to make sure you find the most appropriate one for your application. The 5 main things to look for when choosing a dock lift would be whether the equipment is going to be floor mounted or pit installed, platform dimensions, what the lifting and roll over capacities will be, bridge lengths and what voltage will be offered to the dock lift at the place of installation. The manufacturer needs to know whether the equipment is going to be pit installed or placed o... Read More
The common dynamic total load multiplier is 2.5 when calculating capacity for standard dock leveler applications. However, dynamic total load multiplier can range from 2.0 to 5.0, depending on the severity of the application and the manufacturer. Since there is no recognized industry standard, manufacturers rate their capacities differently. Some may use lower multipliers to be more competitively priced or leave the impression that their particular dock leveler is stronger than other manufacture... Read More
Declining driveway approaches are very common at the loading dock area. Incoming vehicles are backed into position at an angle determined by the percentage of the decline. The most effective method to address this situation is to project the dock leveler pit forward. The amount of projection is determined by the percentage of the driveway decline. Projecting the dock leveler pit at the onset eliminates damage caused by vehicle impact to the building and the resultant need for aftermarket bumper ... Read More