When it comes to purchasing a loading dock leveler, understanding the installation method is as important as selecting the right capacity or size. Each style has unique structural requirements, timelines, and costs. Understanding these differences up front can lead to fewer delays, accurate budgeting, and cost savings, especially in new construction. It will help to ensure that the installation is successful.
At Pentalift we work closely with our customers and dealer network right from the start, to understand their unique site requirements and ensure that each dock leveler is designed and built for the exact installation method required.
By collaborating early in the planning and quoting process, we help eliminate guesswork, reduce field rework, and save our customers valuable time and money, both during installation and throughout the lifecycle of the equipment.
The two most common Dock Leveler installation methods are:
• Pre-Formed Pit Style Installation
• Pour-in-Place Installation
1. Pre-Formed Pit Style Installation
A pre-formed pit is an installation method where the leveler is installed into a formed concrete pit. A pre-formed pit installation requires the Contractor to invest in the labor and materials required to pre-form each individual pit including the cast in place steel pit curb angles. When the dock leveler arrives at the site, it is positioned into the pit, shimmed level and then welded into position.
Pros:
• Most common and familiar method for installers.
• Installed after the floor is poured.
• This installation style makes future replacements of existing dock levelers quick & easy.
• Compatible with a wide range of dock leveler types.
Cons:
• Requires pit dimensions for the select dock leveler.
• Pit Formed in advance of installation.
• Separate curb angle or Pit Kit required.
• Field welding & shimming required during install.
Cost Considerations:
• More costly than Pour In Place Method Due to Pit Form Work.
• Increased field labour time.
2. Pour-in-Place Style Installation
Ideal for new construction projects, a pour-in-place design initially saves money by eliminating the need for the Contractor to pre-form the pit prior to the arrival of the dock leveler. Pour in place dock levelers must be in position prior to the building’s final concrete floor pour.
Pros:
• Embedded directly into the Floor Slab for a precise fit.
• Shortens installation time since there is no need to form pits.
• Less coordination between trades during the construction process.
• No need for the contractor to pre-form pits, reducing upfront costs.
Cons:
• Requires early coordination between contractor and dock equipment supplier.
• Less flexibility for future replacements or retrofits.
• This installation style increases the cost of future dock leveller replacements.
Cost Considerations:
• Lower overall install cost when planned into new construction.
• Time saved during finishing stage can reduce project delays.
• Minimal post-pour labour required.
View the Pour In Place Brochure:
https://www.pentalift.com/wp-content/uploads/2020/11/Pour-In-Dock-leveler-Benefits.pdf
Why Installation Style Matters
Each dock leveler is engineered to fit its intended installation method. At the time of order, specifying the correct style ensures that:
• The leveler will fit your dock conditions precisely.
• No costly changes or modifications are needed during installation.