Eventually, the time comes when an existing dock leveler has to be replaced. Typically, the dock leveler is removed from the existing pit, and a replacement dock leveler is ordered to suit the existing pit dimensions.
The Pentalift Dock Leveler Site Inspection Sheet has been developed as a resource and guideline to assist in determining the correct model of replacement dock leveler to specify. When replacing a dock leveler, there are a significant number of measurements and factors to consider. The site inspection sheet facilitates the accurate collection and organization of this information.
Critical Dock Pit Measurements
The main information to provide on the Dock Leveler Site Inspection Sheet is the existing pit width, pit length, and pit depth. These three dimensions are critical—especially the rear pit depth.
Over years of use, it is common for debris to accumulate and build up in the existing dock pit, particularly at the rear of the pit where regular pit cleaning is difficult.
A rear pit depth measurement taken from the finished floor level down to the top of accumulated debris will result in an incorrect pit depth dimension. Providing an incorrect pit depth could lead to specifying an unsuitable and more expensive replacement dock leveler. It is very important that the rear pit depth is measured accurately from the finished floor level down to the concrete floor or base of the pit.
Evaluating Dock Leveler Capacity Requirements
Replacing an existing dock leveler is the perfect opportunity to discuss the customer’s current loading dock requirements. This includes determining the total weight of the lift truck and its full load that will travel across the dock leveler platform, as well as the frequency of use.
Key questions include how many trucks are serviced per shift and how many shifts are operated per day. There are a number of factors involved in choosing the correct replacement dock leveler capacity. The following resource assists in selecting the correct capacity rating for a replacement dock leveler:
https://www.pentalift.com/solutions/dock-leveler-capacity-understanding-loading-dock-capacity/
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Assessing Dock Pit Concrete and Curb Angles
The overall condition of the dock pit concrete should also be considered. During the site inspection, confirm that the pit curb angle—and especially the rear pit curb angle—is solidly embedded in the concrete.
The replacement dock leveler will be welded to the rear pit curb angle at the time of installation. It is critical that the rear curb angle has sufficient integrity and strength to withstand the forces created by a loaded lift truck traveling across the dock leveler platform and into the trailer.
Dock Bumpers and Foundation Condition
It is very common to replace dock bumpers when a dock leveler is scheduled for replacement. Confirm that the concrete on the face of the foundation is in good condition and suitable for replacing the existing dock bumpers.
During the site inspection, it is important to discuss both the replacement dock leveler and the overall condition of the dock leveler pit, allowing both to be updated as required.
Complimentary Replacement Dock Leveler Site Inspection Sheet
Prior to scheduling a site visit to inspect a customer’s loading dock equipment, a complimentary copy of the Replacement Dock Leveler Site Inspection Sheet is available.
To receive copies of the Replacement Dock Leveler Site Inspection Sheet, or for additional information, please contact the Pentalift Sales Department.