Pentalift Blog - Cost Reduction Strategies

What are the advantages of a vertical storing dock leveler?

Although vertical storing dock levelers are initially more expensive they can actually be more cost effective in the long run depending on the application. Vertical storing dock levelers are more energy efficient because when they are in the stored position with the overhead door closed the chance of energy loss is minimized. Vertical storing dock levelers also reduce the risk of vermin entry which is very important in any food industry. Dock seals definitely help eliminate energy loss but cannot eliminate the gaps that surround the platform of conventional pit installed dock equipment, this concern is eliminated by choosing vertical storing dock levelers. As standard vertical storing dock levelers are available in capacities ranging from 25,000 lbs to 50,000 lbs.

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Our Factory Is Looking To Improve Ergonomics At A Work Station. What do We Need?

Pentalift manufactures the most extensive line of standard lift tables, tilters and rotators to perform tasks in the most efficiently and ergonomically correct method. These products reduce the risk of operator injury, improve operator comfort and morale as well as increase productivity. Click here for more information.

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We are Building a New Factory. How Do We Determine our Dock Leveler Load Capacity?

The common dynamic total load multiplier is 2.5 when calculating capacity for standard dock leveler applications. However, dynamic total load multiplier can range from 2.0 to 5.0, depending on the severity of the application and the manufacturer. Since there is no recognized industry standard, manufacturers rate their capacities differently. Some may use lower multipliers to be more competitively priced or leave the impression that their particular dock leveler is stronger than other manufacturers. Variables like fork trucks, fork truck weights, type and speed could create the need to increase the dynamic total load multiplier. Click here for an example on how to calculate.

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Custom Lift Table Applications

A number of years ago, Pentalift was successful in assisting a foundry and their requirements in the initial design stages. The foundry recently contacted Pentalift with the details of another project providing the same service as the original design with some modifications. For the history behind the first project, please click here. To see many different examples of our custom lift tables please click here

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Factors to Consider When Deciding Between a Hydraulic Dock Leveler or a Mechanical Dock Leveler

Choosing between a hydraulic dock leveler and mechanical dock leveler depends on what is most important to the user. Mechanical dock levelers cost less than hydraulic dock levelers, but mechanical dock levelers do require periodic (2 times a year) adjustable maintenance throughout use of the equipment. Hydraulic levelers can handle higher load capacities and also operate more easily than mechanical dock levelers, due to a manual push button that operates the power unit. While hydraulic dock levelers do require a power source, mechanical dock levelers do not require any sort of electric power due to its spring activation. Both hydraulic dock levelers and mechanical dock levelers should be lubricated and inspected regularly to prolong safe operation.

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